Measurement technology high-tech plant in Malaysia.

Electrical measurement technology specialist LEM has inaugurated a new €15.7m state-of-the-art factory in Malaysia that combines environment-friendly design with advanced manufacturing technology.

Setting up this new factory reflects LEM’s growth plan which is driven by increasing global demand for the company’s core products, current and voltage sensors. The need for decarbonization in mobility, industry, energy production, as well as our private lives has led to an increased need for our products across all sectors where LEM’s products are used, including automation, automotive, traction, and renewable energy.

LEM chose to make such a substantial investment in the state of Penang in recognition of the region’s expertise in semiconductor production.

From employing around 70 people in April 2024, LEM expects to increase the Headcount to more than 200 people by March 2025 and eventually more than 500, with sales from the factory expected to reach over €200m. With plans in place already for an extension on the additional 5,000 sqm of land, the new 11,800 sqm factory features a state-of-the-art logistic system including automatic guided vehicles (AGVs) on the shopfloor which transport components from the warehouse to the high-tech production lines. LEM Malaysia is also the pilot for the roll-out of our new ERP system and will produce a substantial part of its energy through solar panels.

Right Honourable Mr. Chow Kon Yeow, the Chief Minister of Penang, declared: “We are delighted that such an internationally renowned company as LEM, with a reputation for dedication to quality, has chosen to invest not just in the region, which is renowned for its supply chain resilience and a well-developed ecosystem, but also in the acknowledged expertise of our people.”

According to LEM CEO Frank Rehfeld, it is vital that the company continues to invest in state-of-the-art facilities where it can manufacture world-leading products for a range of rapidly developing markets. “We are always looking to find solutions that will secure our operations while diversifying our global footprint. The new Penang factory is the latest venture in this quest. It is essential in uncertain times that LEM looks to increase its resilience and serve our customers better. We will achieve this by investing in advanced production facilities and personnel capable of manufacturing the best products designed to meet the demands of this growing sector,” he said.

Andreas Hürlimann, LEM chairman of the Board of Directors, added: “I’m very optimistic that having a state-of-the-art facility in this region with the ability to test our own semiconductors will be a major boost for our integrated current sensing business.

“It was vital when we commissioned this new factory that it complied with the Green Building Index (GBI), Malaysia’s industry-recognized green rating tool for buildings. With 300kW of solar energy systems already installed and another 400kW scheduled for 2026, the building also uses rainwater harvesting and building automation to optimize energy consumption. This new factory is proof of LEM’s commitment to its CO2 roadmap which is part of a long-term vision to help customers and society in general transition towards a more sustainable future.”

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@LEM_Inc #PAuto #TandM

Chief Sales Officer Software in Pharma appointed.

Manufacturing Execution Systems (MES) leader in the pharmaceutical industry Körber, has announced the appointment of Arnaud Portet as the new Chief Sales Officer (CSO) for the software business of the Business Area Pharma. He succeeds Jan-Henrik Dieckert, who took over the role as Chief Operating Officer Software in the Körber Business Area Pharma.

Arnaud Portet

Arnaud Portet, a Sales Executive with over three decades of extensive experience, has been appointed as new Chief Sales Officer (CSO) starting on 1 April 2024. He has a proven track record in the manufacturing and software industry and has served eleven years at a market-leading software company. For the last four years, as Senior Sales Director, he supervised a team supporting customers Global Operations transformation with digital manufacturing and planning solutions. Before that, he held various other executive positions within different industries. With a Technical & Economy Engineering background from the Technical University of Applied Sciences Würzburg-Schweinfurt, (D) he enlarged his knowledge with an Executive MBA in Strategic Company Management from Audencia Business School in Nantes, France.

He steps into his role at Körber with a clear vision: “My career has been driven by the pursuit of innovative solutions that meet the needs of our customers’ satisfaction. I am thrilled to continue this customer-centric approach at Körber and look forward to working at the forefront of digital-twin transformation in pharma, biotech, and cell & gene therapy manufacturing, driving growth and fostering strong relationships with our clients worldwide.”

“We are delighted to welcome Arnaud Portet as a member of the leadership team. As a profound software and manufacturing specialist, he is a perfect match for our software business,” says Jens Woehlbier, CEO Software, Körber Business Area Pharma. “His extensive experience in Sales and deep understanding of the manufacturing industry will be instrumental in driving our global market and sales strategies for our PAS-X MES and PAS-X Savvy Suites as well as our comprehensive service offering. We are sure that he will make a significant contribution to the successful and future-oriented further development of our global organization.”

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@WerumKarriere #Koerber #PAuto #Pharma

Intelligent industrial camera.

A new IDS NXT malibu camera expands IDS's product line for intelligent image processing. It enables AI-based image processing, video compression and streaming in full 4K sensor resolution at 30 fps – directly in and out of the camera. The 8 MP sensor IMX678 is part of the Starvis 2 series from Sony. It ensures impressive image quality even in low light conditions and twilight.

Industrial camera with live AI.
IDS NXT malibu is able to independently perform AI-based image analyses and provide the results as live overlays in compressed video streams via RTSP (Real Time Streaming Protocol). Hidden inside is a special SoC (system-on-a-chip) from Ambarella, which is known from action cameras. An ISP with helpful automatic features such as brightness, noise and colour correction ensures that optimum image quality is attained at all times. The new 8 MP camera complements the recently introduced camera variant with the 5 MP onsemi sensor AR0521.

To coincide with the market launch of the new model, IDS Imaging Development Systems has also published a new software release. Users now also have have the the option of displaying live images from the IDS NXT malibu camera models via MJPEG-compressed HTTP stream. This enables visualisation in any web browser without additional software or plug-ins. In addition, the AI vision studio IDS lighthouse can be used to train individual neural networks for the Ambarella SoC of the camera family. This simplifies the use of the camera for AI-based image analyses with classification, object recognition and anomaly detection methods.

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@IDS_Imaging @mepaxIntPR #Pauto #Vision #AI

Speedy safety shutoff service for industrial fuel burners.

New motorized actuator and shutoff valve solution improves safety and reliability in combustion systems.

The new ASCO™ Series 148/149 safety valve and motorized actuator from Emerson is designed for industrial fuel oil burner recirculation and safety shutoff applications. The new solution provides a reliable, versatile tool for industrial users to prevent overpressure, leaks, and system malfunctions that can lead to health and safety incidents, with one configuration suited to a wide range of combustion system applications.

The valve and actuator are designed to be used together in one system for fuel oil recirculation as a safety shutoff. The combination is a compact two- and three-way system with a motorized actuator that achieves rapid, reliable fuel line shutoff from an open to closed position in less than one second.

The system features a high-flow and high-pressure design that enhances heat output and meets approvals from UL (Underwriter Laboratories), FM (Factory Mutual) and CSA (Canadian Standards Association) certifications, improving fuel oil combustion system performance through higher pressure and media temperature tolerance. It is engineered for robust and reliable operation in harsh outside environments, supporting an operating range from -40 degrees to 150 degrees Fahrenheit (-40 degrees to 66 degrees Celsius). The valve’s high-pressure design makes it a versatile option for use across multiple fuel oil burner applications.

“The ASCO Series 148/149 valve and actuator combination includes features that align with industry best practices such as redundancy, leak testing ports and overpressure protection,” said Ali Sarwar, global director of marketing, discrete automation, Emerson. “Safety being the highest priority, our new design strengthens the reliability of a critical piece of equipment found in burners and combustion systems throughout the manufacturing industry.”

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@ASCOValve @EMR_Automation @Emerson_News @EmersonExchange @mepaxIntPR #PAuto #Safety

Durable embedded computer.

The introduction of the AAEON BOXER-6406-ADN has been announced by Review Display Systems (RDS). This is a compact embedded computer that implements the power efficient and capable Intel Atom Processor X Series and the Intel Processor N-series processor platforms and a range of rugged features that provide support industrial applications.

The BOXER-6406-ADN is powered by the Intel Processor N200, Intel Processor N50, or the Intel Atom x7211E. System memory of up to 32GB of DDR5 running at 4800Mhz via SODIMM slot, enables high-bandwidth data transmission for a wide range of peripheral interfaces, including DB-9 and DB-15 ports for RS-232/422/485 and digital I/O functions.

Additional I/O includes two RJ-45 ports for Intel I226-LM ethernet running at 2.5GbE, dual HDMI, and a total of four USB type-A ports (USB 3.2 Gen 2 x 2, USB 2.0 x 2). Flexible storage is offered with a 2.5" SATA drive and a M.2 2280 M-Key, with further expansion supported by an M.2 2230 E-Key for Wi-Fi, as well as full-size Mini Card and SIM slots.

The rugged processor platform features include an operating temperature range of -20°C to 60°C and wide input voltage range of 9V to 36V, which includes over/under-voltage current protection and short-circuit protection.

With external mechanical dimensions of just 222mm (l) x 104.6mm (w) x 56.1mm (d), the BOXER-6406 is a compact embedded box PC which can be easily mounted in confined usage environments. The system relies solely on passive, fanless cooling, which helps reduce the build-up of contaminants when deployed in harsh operating environments.

To enhance durability, the system is equipped with IEC 60068-2-27 anti-shock tolerance and advanced anti-vibration capabilities. Lockable I/O connectors have also been implemented to safeguard against wear and tear.

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@ReviewDisplays @ReVis_Solutions #PAuto 

Automation ticks the box!

Cutting-edge automation in box forming machinery.

Amidst the rapidly evolving landscape of the box forming machinery sector, the demand for more efficient, sustainable, and robust machinery is escalating. Delta's innovative automation solutions have played a pivotal role in enhancing the production capabilities of Tecnobox, a box forming machinery company in Spain. This transformation has not only fortified Tecnobox's position in a competitive market, but it has also set new standards in the industry for technological advancement and environmental responsibility.

Nestled in Levante, a bountiful food-producing region, Tecnobox is renowned for its dedication to quality, innovation, and sustainability. With around 40 employees, this medium-sized company has carved a niche in manufacturing robust, low-maintenance cardboard box assembly machinery.

Its products are distinguished by the use of standard components to speed up production and a commitment to replacing metal and plastic containers with biodegradable alternatives.

However, the post-pandemic landscape posed unprecedented challenges for the company. A critical component crisis threatened the continuity of Tecnobox's production, putting its market leadership at risk. This crisis coincided with a period when Delta was seeking to establish a stronger presence in the market.

Tecnobox's need was clear. It required a system that mirrored its current architecture's reliability, while offering enhanced efficiency. The solution had to be complete and incorporate EtherCAT communication while aligning with its ethos of innovation and sustainability. With its AX3 PLC, MS300, ASDA-B3, DOP100, and LITE Power Supply. Delta emerged as the candidate most suited to meeting Tecnobox’s requirements, not just for the completeness of its offering, but also its ability to deliver it promptly.

Operating two distinct machines within the system, Tecnobox required specialized control architectures tailored to each machine's unique tasks and performance metrics. The first machine, TB-Pack, utilizes a servo system with the MS300 drive, achieving a production speed of 3000 pieces per hour. Along with the servo system and MS300 drive, it is also equipped with an HMI, PLC, and I/O, making this machine optimally forms boxes of specific types.

The second machine, TBQ-Pack, shares a similar configuration with TB-Pack but substitutes the MS300 with another servo system, allowing it to operate at a faster pace of up to 10000 pieces per hour. These variations in control architecture stem from the distinct production requirements and speed capabilities of each machine.

A synergy of expertise and innovation.
The journey began with Delta's proactive approach. Collaborating closely with its regional partner, INDA LEVANTE, Delta offered its comprehensive automation solutions to Tecnobox. This collaboration was not just about providing hardware; it involved an intricate process of understanding Tecnobox's needs and tailoring its hardware and software solutions according to Tecnobox’s unique requirements.

Delta’s Project Managers and Field Application Engineers spearheaded the initiative, conducting extensive technical training sessions for Tecnobox and INDA LEVANTE. Within five months, a prototype machine was manufactured which integrated Delta's advanced automation systems. As with all implementations, in the early stages there were challenges to overcome, but they served to prove Delta’s confidence in problem-solving and commitment to complete customer satisfaction.

Enhanced performance and cost-efficiency.
Following the implementation, the results were remarkable. Tecnobox not only overcame the production hurdles, but it did so with a solution that saved approximately 25% in electronic materials costs. Furthermore, the stability and efficiency of Delta’s solutions were not just in line with Tecnobox’s expectations, but also reinforced its market position during a critical period.

This collaboration between Delta, Tecnobox, and INDA LEVANTE transcends a mere business transaction; it exemplifies a synergy where challenges are converted into opportunities. The success story is best encapsulated in the words of Edwin Gomez Rodriguez, Field Application Engineer, Industrial Automation Business Group at Delta EMEA: "This project with Tecnobox not only demonstrates our capabilities in delivering efficient, cost-effective automation solutions but also reinforces Delta’s commitment to customer satisfaction and innovation. We're proud to have played a key role in supporting Tecnobox through a challenging period, and this collaboration signifies a major step in our journey towards becoming a recognised name in the automation industry."

Delta’s commitment to innovative problem-solving and customer satisfaction, coupled with Tecnobox’s strategic market insights and operational excellence, have created a formidable partnership that stands out as a beacon in the manufacturing and automation industry. The resilience and innovation serve as a compelling model for others navigating the complex landscapes of modern industry.

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@DeltaEMEA @mepaxIntPR #PAuto #Manufacturing #Spain

Wireless automation for chocolate!

Looking for a way to upscale its production lines, the German leader manufacturer of chocolate decorations and ingredients, Ulmer Schokoladen, turned to CoreTigo, to utilise its IO-Link Wireless solution for automation of chocolate manufacturing processes. Ulmer’s flexible production lines use mobile machines for sealing cartons with finished goods. Moving these machines from one location to another within the manufacturing facility creates complexity, which includes rewiring them for communication with the main control unit in each location.

“Integrating CoreTigo’s industrial-grade wireless connectivity enabled us to increase productivity and agility of Ulmer Schokoladen’s production lines by enabling us a new level of flexibility”, said Justus Ulmer, Ulmer Schokoladen CEO, “This enables us to continue offering our customers the best quality products, even in high-pace production.”

CoreTigo’s industrial wireless automation solutions enable a quick, simple, and scalable retrofit on Ulmer’s existing machines. By connecting an IO-Link optical proximity sensor on each machine to CoreTigo’s IO-Link Wireless Bridge, the TigoBridge, it enabled wireless real-time communication of product carton counts to the TigoMaster IO-Link Wireless Master unit, and from there to the PLC via PROFINET for data processing. This enabled full wireless automation of the process, implemented on several machines, located in different halls. The solution eliminated Ulmer’s dependency on manual counting as well as the complex communication wiring and machine relocations.

Additionally, Ulmer intelligently utilized CoreTigo’s IO-Link Wireless connectivity to wirelessly connect PLCs on the production line. This is done by connecting an IO-Link Wireless Hub (TigoHub) to collect the digital outputs from the secondary PLCs and pass the data back wirelessly to a TigoMaster unit, connected to the main PLC and the factory’s MES system.

By going wireless Ulmer gained several benefits, including:
• Flexibility and agility: With the elimination of the cables between the PLC and the machine’s sensors, moving the sealing machines to new locations became quicker and easier, saving valuable time and effort.
• Easy deployment: As CoreTigo’s IO-Link Wireless devices offer quick and easy retrofitting of existing machines, switching to wireless required a very low effort and minimal downtime until the machine was up and running again.
• Reliability: Being an industrial-grade wireless communication protocol, IO-Link Wireless allows full and ongoing connectivity, even when there is no line of sight between the IO-Link Wireless Bridge and Master, thus contributing to the seamless operation of the machine.

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@CoreTigo @mepaxIntPR #PAuto #Ulmer_Schokoladen #Germany